Utilizing anything to make the job easier is ideal for any profession. However, there’s a lot of heavy lifting and transporting with industrial jobs that are challenging without some aid. A conveyor is a tool that many people use to alleviate the workday’s stress. Knowing how to prevent wear and tear on your conveyor allows you to use it multiple times without complications.
Caring for the Belt
Unfortunately, belts are one of the most expensive conveyor pieces; thus, you must care for them diligently. Rips and tears are a few belt faults that can disrupt your efforts. Some tips to avoid typical belt issues include using cradlers that reduce the force of the falling objects, selecting the correct sealing system, and assembling the pulley lag to avoid belt slippage.
On conveyor systems, material carryback is prevalent and expensive. Given that carryback can threaten the belt and the rollers, idlers, and other components, it’s an issue that you cannot ignore. This is especially true if you’re working with substances that tend to cling to the belt, such as clay and iron ore.
Although it’s unlikely that you’ll eradicate carryback, you should attempt to mitigate it. One method is to deploy belt cleaners, which reduce and eliminate carryback.
Belt scrapers are an additional option. Primary and secondary belt scrapers clean conveyor belts to alleviate carryback concerns. Primary scrapers remove debris from the lead pulley head, while secondary scrapers remove any remaining residue.
Check on Idlers
Idlers are an integral part of the conveyor system, but they are also vulnerable to the elements. The environment can cause idlers to freeze, collect dirt, or become unbalanced. An unproductive idler will result in a loss of productivity. It may also cause a conveyor belt to wear out faster than usual.
Fortunately, all it takes is a routine check of the idlers and frequent cleaning to ensure they are in good working order. A regular examination can also help you identify whether it’s time to replace them before they become too worn out.
Dust is an unavoidable byproduct of operating in an industrial environment, especially when mining. Mining dust is distinct. It’s unlike the dust that settles around your home since it may be abrasive and even toxic.
Dust tends to gather more often at conveyor belt transfer points, which is why a suitable dust containment system should be part of an entire plan to prevent wear and tear and increase your conveyor’s efficiency.
You can buy dust containment systems and filters in various shapes and sizes, so be sure to choose the proper one for your application.
The best way how to prevent wear and tear on your conveyor is to inspect it. It would help to notice when your equipment isn’t up to snuff. It’s an ideal strategy to look over your equipment after every workday to prevent any red flags from becoming more significant problems.