Tips for Accelerating Your Wire Crimping Processes

Is your business struggling to quickly and efficiently connect wires to one another or terminals? Here are three helpful tips for accelerating your wire crimping processes to ensure better results.

Why Wire Crimping Is Already a Faster Process

First and foremost, it’s important to understand that wire crimping is already a very speedy method for connecting cables to other cables or terminals. Instead of using a filler metal to join two different wires, this process utilizes pressure and non-alloy connection joints. This makes crimping superior to soldering since you don’t have to wait for the solder to solidify.

As a bonus, crimped wires feature more durable joints than soldered wires. Wire crimping is a highly efficient wire manipulation method applicable in many industrial environments, such as aerospace, defense, and automotive manufacturing. However, there are ways to boost the wire crimping process altogether!

Invest in Good Equipment

The easiest way to boost the effectiveness and efficiency of your wire crimping processes is by investing in quality equipment. For instance, if you need to repeatedly combine many wires into one cable bundle, consider purchasing automatic crimping tools. These devices can create anywhere from 1,000-2,000 solid crimps per hour.

Some crimping machines feature designs that allow faster and easier contact swapping – others can crimp over 40 wires at a time! Regardless of your specific needs, specialized crimping tools are available for you that offer unique and beneficial features, which, ultimately, help boost your crimping processes and workflow.

Use Best Practices

If you’re wire crimping on a smaller scale (i.e., non-industrial applications), chances are you won’t need some of the above-listed equipment. Investing in more expensive, comprehensive crimping devices might not make financial sense. As such, you can follow some best practices when crimping to ensure more successful results at a quicker pace.

First, check that the wire gauge and the terminal are suitable fits – insulated terminals often make it more challenging to achieve a secure crimp. Next, conduct a “pull test” and assess the connection between the wire and the terminal. This quick tug can show you if the wire is firm or not. Lastly, you can use a heat shrink method to add additional durability to your wire/terminal connection.

Use these three tips for accelerating your wire crimping processes to ensure your business, regardless of scale, is efficient and successful. Furthermore, avoid soldering or welding processes when connecting wires, as these methods will always slow you down.